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小型混凝土搅拌机叶片与筒体组合焊接设备

来源:https://www.zishangliaojiaobanji.cn 日期:2022-07-04 发布人:zhongke
概述:一种小型混凝土搅拌机叶片与筒体组合焊接设备,包括回转升降装置、叶片安放机器人、叶片焊接机器人和叶片组对装置,回转升降装置安装在基坑
一种小型混凝土搅拌机叶片与筒体组合焊接设备,包括回转升降装置、叶片安放机器人、叶片焊接机器人和叶片组对装置,回转升降装置安装在基坑上,回转升降装置上安装有叶片组对装置,叶片安放装置、叶片焊接装置分别安装在地面上。
The utility model relates to a small concrete mixer blade and cylinder combined welding equipment, which includes a rotary lifting device, a blade placement robot, a blade welding robot and a blade assembly device. The rotary lifting device is installed on the foundation pit, the rotary lifting device is installed with a blade assembly device, and the blade placement device and the blade welding device are installed on the ground respectively.
该设备包括回转升降装置、叶片安放机器人、叶片焊接机器人和叶片组对装置;各部分相互配合,不再需要工人在筒体内焊接叶片,能够实现小型混凝土搅拌机叶片与筒体组合焊接的自动化生产,能大幅度提高生产力,满足工厂大批量生产要求,具有广阔的市场空间。
The equipment includes a rotary lifting device, a blade placement robot, a blade welding robot and a blade assembly device; All parts cooperate with each other, and workers are no longer required to weld blades in the cylinder. It can realize the automatic production of combined welding of blades and cylinder of small concrete mixer, greatly improve productivity, meet the requirements of mass production in the factory, and has a broad market space.
本发明的优选方案是:
The preferred scheme of the invention is:
回转升降装置包括底座、升降机构、回转机构和筒体支撑机构;底座两端分别设有升降机构,左、右两侧的升降机构通过回转机构连接,升降机构与回转机构滑动连接;筒体支撑机构设置在升降机构顶部。
The rotary lifting device comprises a base, a lifting mechanism, a rotary mechanism and a cylinder support mechanism; The two ends of the base are respectively provided with lifting mechanisms, the lifting mechanisms on the left and right sides are connected through the rotary mechanism, and the lifting mechanism is sliding connected with the rotary mechanism; The cylinder support mechanism is arranged on the top of the lifting mechanism.
筒体支撑机构包括支撑杆和液压缸;支撑杆设置在升降机构顶部,支撑杆上设有液压缸。
The cylinder supporting mechanism comprises a supporting rod and a hydraulic cylinder; The support rod is arranged on the top of the lifting mechanism, and a hydraulic cylinder is arranged on the support rod.
筒体支撑机构包括支撑机架、丝杆、滑座和动力结构;支撑机架安装在升降机构顶部上,支撑机架上部安装有滑板,滑板上设置滑座,滑座与滑板滑动连接,滑座上设有内螺纹结构;支撑机架上安装有动力结构,动力结构与丝杆连接,丝杠套装在内螺纹结构中。
The cylinder supporting mechanism comprises a supporting frame, a screw rod, a sliding seat and a power structure; The support frame is installed on the top of the lifting mechanism, and the upper part of the support frame is equipped with a sliding plate, which is provided with a sliding seat, which is sliding connected with the sliding plate, and the sliding seat is provided with an internal thread structure; A power structure is installed on the support frame, which is connected with the screw rod, and the screw rod is sleeved in the internal thread structure.
回转机构包括工装安装台;工装安装台包括回转平台、工装定位结构和工装压紧结构;回转平台上表面分别设置有多个工装定位结构和工装压紧结构。
The rotary mechanism includes a tooling installation platform; The tooling installation platform includes a rotary platform, a tooling positioning structure and a tooling pressing structure; The upper surface of the rotary platform is respectively provided with a plurality of tooling positioning structures and tooling pressing structures.
小型混凝土搅拌机
工装压紧结构上设置滑槽,滑槽上安装夹具,滑槽与夹具滑动连接。
A chute is arranged on the clamping structure of the tooling, and a fixture is installed on the chute, and the chute is slidably connected with the fixture.
叶片组对装置包括工装主体与叶片工装卡具;工装主体为中空圆柱筒体,中空圆柱筒体外侧设置有叶片工装卡具,叶片工装卡具呈螺旋状分布。
The blade assembly device comprises a tooling body and a blade tooling fixture; The main body of the tooling is a hollow cylinder, and the outer side of the hollow cylinder is provided with blade tooling fixtures, which are spirally distributed.
小型混凝土搅拌机叶片与筒体组合焊接设备的工作过程如下:
The working process of the small concrete mixer blade and cylinder combined welding equipment is as follows:
该设备的前、后两侧分别设置有叶片焊接机器人,能够同时完成两组叶片的同时焊接,形成双对数螺旋曲线,提高工作效率。
The front and rear sides of the equipment are respectively equipped with blade welding robots, which can complete the simultaneous welding of two groups of blades at the same time, form a double logarithmic spiral curve, and improve work efficiency.
成对称分布的两个叶片安放机器将叶片放置到叶片工装卡具上,卡具上安装的电永磁表面与叶片完全贴合,经电气控制将叶片吸住定位;然后,叶片安放机器人将第二叶片放置到叶片工装卡具上,电永磁将叶片定位;随后,叶片焊接机器人对焊缝点焊;接着,回转升降装置动作,通过升降机构8的伺服电机驱动梯形丝杠旋转,使回转机构下降相应的距离。
Two blades are symmetrically distributed. The machine places the blades on the blade tooling fixture. The surface of the electric permanent magnet installed on the fixture is completely fitted with the blades, and the blades are sucked and positioned by electrical control; Then, the blade placement robot places the second blade on the blade tooling fixture, and the electric permanent magnet positions the blade; Then, the blade welding robot spot weld the weld; Then, the rotary lifting device acts, and the trapezoidal lead screw is driven to rotate by the servo motor of the lifting mechanism 8, so that the rotary mechanism drops by a corresponding distance.
同时,回转机构上的第二伺服电机驱动回转平台,将工装安装台逆时针旋转相应的角度,使下一个叶片定位工装到达指定位置。叶片安放机器人将叶片放置到位后,叶片焊接机器人对焊缝点焊;依次重复上述动作,直至将全部叶片点焊完成。后叶片焊接机器人对焊缝满焊,回转升降装置反方向动作,使焊缝依次到达焊接位置,并使得全部满焊完成。
At the same time, the second servo motor on the rotary mechanism drives the rotary platform and rotates the tooling installation table counterclockwise by a corresponding angle to make the next blade positioning tooling reach the specified position. After the blade placement robot places the blade in place, the blade welding robot spot welds the weld; Repeat the above actions successively until all blades are spot welded. The rear blade welding robot fully welds the weld, and the rotary lifting device acts in the opposite direction to make the weld reach the welding position in turn and complete the full welding.
以上就是问题解答的相关内容了,希望能够帮助到大家,如对这一问题还存在任何疑问,都欢迎关注我们网站https://www.zishangliaojiaobanji.cn并咨询我们的工作人员,将竭诚为您服务。
The above is the relevant content of the question answer. I hope it can help you. If you still have any questions about this problem, you are welcome to follow our website https://www.zishangliaojiaobanji.cn And consult our staff, will serve you wholeheartedly.

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